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Paidong Industrial Zone Qiligang,Yueqing City,Zhejiang province,China.
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  • RCBO Trips at Night? Causes, Diagnosis, and Lasting Fixes

    Already know what an RCBO is? Great. This page skips the basics and focuses on nocturnal nuisance trips—why they happen and how to stop them safely.

    TL;DR — Why nights are worse

    Moisture/condensation rises overnight → leakage to earth.

    Standby electronics (chargers, IT gear) cycle → brief leakage spikes.

    Defrost cycles on fridges/heat pumps → inrush + leakage.

    Outdoor junctions wick damp through the evening.

    RCD type mismatch (A/F/B/EV) with VFD/inverter loads → unwanted trips.

    SPD events (switching or storms) stress leakage thresholds.

    Shared neutrals or wiring errors → false imbalance.

    Ranked causes and what they look like

    Moisture & condensation

    Bathrooms, gardens, garages, façade lighting.

    Symptoms: trips after rain or in humid nights; fixtures feel damp; discolored terminals.

    Standby PSUs & chargers

    Phone/laptop chargers, routers, AV gear.

    Symptoms: sporadic trips when devices auto-cycle or charge timers kick in.

    Refrigeration/heat-pump defrost

    Additional heater elements and switching transients.

    Symptoms: trips roughly when defrost programs run.

    Outdoor junctions and IP enclosures

    Wicking through glands; cracked covers; missing gaskets.

    Symptoms: more trips after evening sprinklers or dew.

    Inverters/VFDs/EV equipment

    Smooth DC or high-frequency leakage not suited to the installed RCBO type.

    Symptoms: trips only when drive/charger idle or during ramp.

    SPD interaction

    Poor earthing or long SPD leads raising local potential.

    Symptoms: trips during storms or when large loads switch.

    Shared neutrals/wiring mistakes

    Neutral borrowed from another circuit; mixed rings.

    Symptoms: inexplicable, circuit-agnostic trips.

    Step-by-step diagnostic (one night at a time)

    Step A — Confirm the affected RCBO & loads

    Label the exact branch. List all loads connected (indoor/outdoor).

    Note weather, humidity, and switching schedules (defrost, timers).

    Step B — Visual & touch inspection

    Open enclosures with power off. Look for dew, corrosion, cracked gaskets, loose glands.

    Re-terminate discolored conductors; replace compromised IP fittings.

    Step C — Isolate and re-introduce loads

    Unplug chargers/IT gear and non-essential devices on that branch for one night.

    Next night, reintroduce one group at a time (e.g., refrigeration only; outdoor lights only).

    Step D — Measure leakage current

    Use a differential clamp meter around phase+neutral to read residual current.

    Compare to RCBO rating (e.g., 30 mA). A baseline >10 mA idle is suspicious.

    Step E — Verify RCBO type vs load spectrum

    Type A: pulsed DC (most SMPS).

    Type F: mixed frequencies/VFDs (washing machines, heat pumps).

    Type B/EV: smooth DC (EV chargers, some PV/VFD).

    If mismatch exists, upgrade to the correct type.

    Step F — Check SPD placement & earth impedance

    Keep SPD lead lengths short; verify solid bonding/earthing.

    Poor earthing elevates potentials and can trigger RCDs under transient stress.

    Step G — Wiring sanity checks

    Ensure no shared neutrals across different RCBOs.

    Map circuits properly; fix any cross-feeds.

    Quick remedies by scenario

     

    ScenarioTypical Fixes
    Bathroom/garden circuits trip in humid weatherReplace or reseal fittings; use correct IP-rated enclosures and glands; add drip loops; separate outdoor loads to their own RCBO.
    Random trips with many chargers/IT gearMove chargers/AV to a separate RCBO; avoid cheap multi-way adapters; consider Type F if VFD-like loads exist.
    Fridge/heat-pump trips overnightGive appliances dedicated RCBOs; check defrost cycles; consider Type F for mixed-frequency leakage.
    EV/drive/inverter involvedVerify Type B/EV suitability; check charger settings and bonding; follow manufacturer guidance.
    Trips during storms or big switchingImprove SPD earthing and lead length; ensure coordination with upstream devices.
    Persistent unexplained tripsInspect for shared neutrals; perform insulation resistance tests; review terminations for heat and corrosion.

    Example investigations

    Example 1 — Garden lights after evening sprinklers

    Trip occurs ~1–2 a.m. on humid nights.

    Inspection: cracked gland; condensation inside junction.

    Fix: replace fitting, add drip loop, re-terminate; no further trips.

    Example 2 — Home office with chargers and NAS

    Trip time correlates with backup window.

    Baseline leakage ~12–15 mA idle; spikes during PSU ramp.

    Fix: move IT gear to a dedicated RCBO; swap to higher-quality PSUs; problem resolved.

    Example 3 — Heat pump defrost

    Trips only during defrost; VFD-type compressor.

    Installed RCBO Type A.

    Fix: upgrade to Type F RCBO; verify bonding and SPD. Stable afterwards.

    FAQ

    Q1. Why do trips mostly happen at night?
    Humidity rises; loads like refrigeration/IT gear change modes; transients from SPDs and switching accumulate.

    Q2. Will a higher-rated RCBO stop nuisance trips?
    Not safely. Address leakage sources, circuit separation, and RCD type matching first.

    Q3. Do I need Type B/EV for all inverters?
    Only if the load can generate smooth DC components beyond Type A/F detection. Check manufacturer guidance.

    Q4. How much leakage is “normal”?
    Small SMPS often contribute 0.5–2 mA each. Multiple devices can push a 30 mA RCBO close to its threshold—hence circuit separation helps.

    Johnson Lim

    Johnson Lim

    Johnson Lim is the General Manager of Changyou Technology and has over 10 years of experience in circuit protection technology and residential electrical safety. He is committed to developing and producing safer and smarter electrical products.

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