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Paidong Industrial Zone Qiligang,Yueqing City,Zhejiang province,China.
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  • MCB B/C/D Curves in Practice: How Inrush Current Shapes Your Choice

    This guide assumes you already know what an MCB is. If you need a primer, read our introductory pages first. Here we focus on real inrush behavior, curve selection, and troubleshooting in residential and light-commercial panels.

    TL;DR (Decision in 30 seconds)

    Curve B for purely resistive and small electronic loads; Curve C for most mixed circuits with moderate inrush; Curve D for high-inrush loads (motors, transformers, large LED drivers, welders).

    Don’t solve nuisance trips by oversizing ampacity. Fix the curve first, then verify cable ampacity and upstream selectivity.

    Use the Inrush Table below to map typical loads to a starting curve; confirm with actual nameplate and site tests.

    Why curves matter more than ampacity

    MCBs protect against overload (thermal) and short-circuit (magnetic). The curve defines the instantaneous trip threshold (multiple of the rated current In). Choosing the right curve lets a breaker ride through brief inrush without compromising short-circuit protection.

    MCBs protect against overload (thermal) and short-circuit (magnetic). The curve defines the instantaneous trip threshold (multiple of the rated current In). Choosing the right curve lets a breaker ride through brief inrush without compromising short-circuit protection.

    MCBs protect against overload (thermal) and short-circuit (magnetic). The curve defines the instantaneous trip threshold (multiple of the rated current In). Choosing the right curve lets a breaker ride through brief inrush without compromising short-circuit protection.

    MCBs protect against overload (thermal) and short-circuit (magnetic). The curve defines the instantaneous trip threshold (multiple of the rated current In). Choosing the right curve lets a breaker ride through brief inrush without compromising short-circuit protection.

    Typical inrush multipliers (field-oriented ranges)

     

    Load TypeTypical Inrush Multiplier (×In of steady current)Notes
    Incandescent/Resistive heater1.0–1.1Nearly no inrush; B curve is fine.
    Small SMPS (phone chargers, routers)1.2–2.5Soft-start common; B or C curve.
    LED drivers (domestic fixtures)3–8Aggregated inrush when many drivers start at once.
    Refrigerator/Freezer compressors6–12Locked-rotor current; C or D curve depending on circuit diversity.
    Heat pump/AC compressors6–12 (sometimes 14)Consider C or D; check manufacturer LRA.
    Single-phase induction motors (tools)6–12D curve for larger motors or frequent starts.
    Transformers (magnetizing inrush)8–20Especially toroidal; often requires D curve.
    Welders/Inverters10–20High peak; D curve typical.

    Use these as starting points; always verify with nameplate LRA/IFA, oscilloscope measurements, or manufacturer data.

    Selection matrix: map loads to curves confidently

     

    Circuit ContextLoad ProfileRecommended Starting CurveWhy
    General lighting (mixed LED + small SMPS)Moderate aggregated inrushCHeadroom for simultaneous LED inrush.
    Purely resistive (heaters, toasters)No inrushBSensitive magnetic trip improves fault clearing.
    Kitchen small-appliance ringMixed; some motorsCOccasional inrush events.
    Dedicated refrigerator/freezerHigh LRA on startC → DMove to D if nuisance persists.
    Workshop tool circuitMotor starts, transformersDFrequent high peaks.
    HVAC compressor circuitHigh LRA, frequent cyclingC → DConfirm manufacturer guidance and cable sizing.
    Transformer-fed controlsHigh magnetizing inrushDEspecially toroidal cores.

    Workflow:

    1) Start with the matrix → 2) Validate with nameplate/measurements → 3) Confirm cable ampacity and upstream selectivity → 4) If trips persist, step curve up (B→C or C→D) before increasing amp rating.

    Avoiding the classic mistakes

    Solving a curve problem with ampacity: Upsizing from 16 A to 25 A might stop trips—but you just reduced protection. Fix the curve first.

    Ignoring aggregated inrush: Ten LED fixtures starting together behave differently than one.

    No selectivity check: A stiffer downstream curve can pull upstream trips if coordination isn’t checked.

    Long cable runs: Voltage drop and impedance can alter fault currents and trip dynamics. Re-calculate PSC at the device.

    Troubleshooting tree (textual flow)

    1. Identify the event: Trip occurs at startup or randomly?

    2. Measure/estimate inrush: Use clamp meter with inrush capture or infer from LRA/nameplate.

    3. Compare to curve threshold (e.g., Curve C magnetic ≈ 5–10×In).

    4. If inrush > threshold → Step curve up (B→C / C→D).

    5. If still tripping → Dedicated circuit for the problem load; check cable ampacity.

    6. Verify upstream selectivity and RCD/RCBO coordination (some electronics leak at startup).

    7. Persistent trips → inspect connections, neutral/earth faults, and supply issues (e.g., voltage sag).

    Worked examples

    Example A — LED lighting circuit

    12 fixtures, each driver 8 W, measured inrush ~ nominal when cold.

    10 A MCB on lighting radial. Curve B trips occasionally at switch-on.

    Solution: Move to Curve C 10 A. Keep same conductor size. Nuisance trips eliminated.

    Example B — Small workshop saw

    1.5 kW single-phase motor, LRA ≈ FLA.

    Curve C 16 A trips at start 1/5 times.

    Solution: Curve D 16 A + verify upstream selectivity and cable ampacity. Stable.

    FAQ

    Q1. Will a D-curve always fix nuisance trips?
    No. If the real issue is a genuine fault or undersized conductors, a D-curve masks symptoms. Diagnose before changing curves.

    Q2. Can I mix B, C, and D on the same board?
    Yes—designers mix curves by load profile. Just validate selectivity and short-circuit levels.

    Q3. Is curve choice affected by RCD/RCBO?
    Yes. Some loads (VFDs, SMPS) add leakage or high-frequency components. Ensure RCD type and MCB curve choices are compatible to avoid nuisance.

    Johnson Lim

    Johnson Lim

    Johnson Lim is the General Manager of Changyou Technology and has over 10 years of experience in circuit protection technology and residential electrical safety. He is committed to developing and producing safer and smarter electrical products.

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